Engineered Custom Wire and Cables

 

In2Connect work with Calmont Wire and Cable, Inc. of the USA. Founded in 1958, Calmont are an ISO 9001 Registered manufacturer providing unique technical solutions for critical applications ~ from simple hook-up wire to complex, multiway, wires and cables. Every product manufactured is made to customer, UL or MIL specifications.

Working with PVC, Polyethylenes, Silicones, ME Fluorocarbons, Polyurethane, TPE, etc. Calmont's performance is unrivalled for applications that require high reliability, small diameter, low noise, chemical resistance or maximum flex life, like:

Medical ~ reusable and disposable cables including optics, lumens, drain tubes for ~ catheters, diagnostic imaging, endoscopy, laparoscopy, medical robotics, etc.

Military ~ spacecraft to satellites, aircraft, missiles, tactical comms + shipboard and subsea.

High Flex Industrial and Robotics ~ robotic machine control, sensors, test and measurement, low noise EMI resistant, HV test probes.

High Temperature ~ silver or nickel plated conductors, etc. with Tefzel, Teflon PFA and FEP, Silicon rubber and other specialist polymers.

Calmont can help from start-up through to full scale production/stock quantities, plus …..

When converting your Ideas into Reality is a Race against Time . . .

Calmont's Rapid Prototyping Service offers your concept, whether simple or complex ~ turned into a prototype and delivered within 2 to 3 weeks! Prototypes are not just limited to a traditional wire or cable. If the design of your product lends itself to the same standard manufacturing processes, such as extrusion, cabling or braiding, the opportunities are limitless.

Typical length produced under this program is 200 to 600 feet ~ ask us for a quotation!

Our capabilities include:

Miniaturisation of wire and cable ~ conductors as small as 0.002” or 44 AWG
Insulated wire as small as 0.005”
Broad variety of conductor and insulating materials
Composite cables including lumens, fibre optics, tubing and strength members
EMI/RFI Shielding
Laser gauging and digital micrometer measuring devices coupled with SPC for highest tolerances
In-house flex testing capability
Production to many of the MIL-Specs that do not have a Qualified Product List (QPL) such as MIL-W-16878, MIL-C-27500, MIL-C-27072
Manufacture of non-electrical components such as specialty profiles.

Technical Information
Triangle2.gif (902 bytes) Properties of Wire Insulations Triangle2.gif (902 bytes) Cable Shield Characteristics

Click links below to download the relevant pdf information:

Aerospace Products
Medical
High Flex Products
Instrumentation
Cable Design Helper